PRECISION ENGINEERED.
BUILT FOR INDUSTRY.
Advanced manufacturing solutions for demanding industries worldwide. From 5-axis CNC machining to 12,000-ton forging and sub-micron quality inspection.
ARCHITECTS OF HEAVY PRECISION &
Sub-Micron Industrial Metallurgy
“Where conventional fabrication meets its physical limits, Aurex operates at molecular tolerances.”
Monolithic Integrity for Extreme Environments
Founded on Swiss precision manufacturing principles, AUREX INDUSTRIES engineers components that operate inside commercial turbofans at 1,400°C, offshore subsea wells at 20,000 PSI, and extreme ultraviolet vacuum steppers.
Consolidating multi-part bolted assemblies into single forged or additively grown monoliths to eliminate stress concentrations and fatigue points.
All finishing and CMM verification occurs in 20.0°C ±0.1°C vaults with Zeiss Xenos optical/tactile sensors calibrated to NIST standards.
Complete melt-source traceability with 36-element optical emission spectrometry (OES) and Level III Non-Destructive Testing.
FOUR DECADES OF PRECISION EVOLUTION &
METALLURGICAL MASTERY
From our founding toolshop in Zurich to a multi-continental precision manufacturing powerhouse, Aurex has spent over 40 years continually redefining what is technically possible in high-stress metallurgy.
Precision Tooling & Swiss Metrology Roots
Established as an ultra-precision tool & die machining shop supplying Swiss watchmaking and aerospace hydraulic systems.
ADVANCED MANUFACTURING CAPABILITIES
Full-spectrum precision manufacturing across multi-axis machining, heavy forging, robotic welding, and sub-micron CMM metrology.
CNC Machining
High-speed 5-axis synchronous milling for complex prismatic parts up to 4,200 mm.
CNC Turning
Heavy-duty multi-spindle live tooling lathes for precision shafts, flanges, and rings.
Fiber Laser & Waterjet Cutting
High-power 20kW fiber laser and 6,000 bar abrasive waterjet profiling.
Metal Fabrication & Forging
Heavy hydraulic press braking, seamless rolling, and 12,000-ton forging lines.
Robotic & Manual Welding
7-axis robotic TIG, laser-hybrid, and certified ASME/AWS manual welding.
Surface Finishing & Heat Treatment
Precision cylindrical grinding, vacuum heat treatment, and passivation.
Mechanical & Sub-Assembly
Full electromechanical assembly, bearing pressing, and hydraulic testing.
CMM & Quality Inspection
Class 10,000 Zeiss metrology labs with tactile, optical, and 3D CT scanning.
HOW WE MANUFACTURE
A 10-stage closed-loop manufacturing pipeline ensuring sub-micron dimensional accuracy, zero metallurgical inclusions, and serialized traceability.
Raw Material Sourcing & Spectroscopy
Ingots and plates are inspected via Optical Emission Spectrometry (OES) and ultrasonic scans to verify 36 chemical elements before release.
5-Axis CNC Milling
Machining inside enclosed cells with liquid-chilled spindles, hydrostatic ways, and 140 bar through-spindle coolant holding ±0.0018 mm.
Precision CNC Turning
Twin-spindle CNC lathes with driven tools perform synchronous turning, deep-hole boring, and milling with ±0.002 mm concentricity.
Fiber Laser & Waterjet Cutting
Precision contour cutting of thick alloy plates up to 50 mm with ultra-clean edges and zero distortion.
Heavy Fabrication & Forging
Continuous grain-flow closed-die forging and CNC press brake bending up to 1,000 tons for maximum structural integrity.
Robotic & Manual Welding
Closed-loop weld pyrometry and laser seam tracking delivering zero-defect full-penetration joints on pressure vessels.
Thermal Treatment & Surface Finishing
Computer-controlled vacuum furnace cycles with multi-bar nitrogen gas quenching, cylindrical grinding to Ra 0.05 μm, and plating.
Zeiss CMM & Quality Inspection
Ultra-precision Zeiss Xenos tactile CMMs and GOM optical 3D scanners capture millions of points for GD&T certification.
Cleanroom Assembly & Proof Testing
Parts are assembled in Class 10,000 cleanrooms with calibrated digital torque wrenches and proof pressure tested up to 30,000 PSI.
Hermetic Packaging & Global Delivery
Components are ultrasonic solvent cleaned, nitrogen purged, sealed in mil-spec vacuum barrier foil, and dispatched worldwide.
Raw Material Sourcing & Spectroscopy
Ingots and plates are inspected via Optical Emission Spectrometry (OES) and ultrasonic scans to verify 36 chemical elements before release.
MANUFACTURED PRODUCTS CATALOG
Standard and custom-engineered industrial components machined, forged, and assembled to exact customer specifications.
Precision Helical & Planetary Gear Assembly
Ground tooth profile helical gear set engineered for high-torque industrial gearboxes and mining drives with whisper-quiet meshing.
Industrial High-Pressure Valve Body & Spool
Forged solid-block valve body with honed internal spools designed for 10,000 PSI corrosive oil & gas fluid control.
Hard-Chromed Hydraulic Piston & Cylinder Shaft
Induction-hardened hydraulic cylinder rod with mirror-smooth hard chrome plating for 1,000-hour salt spray corrosion resistance.
Automotive Multi-Link Suspension Knuckle & Hub
Lightweight forged suspension upright designed for extreme cornering loads and integrated hub-bearing assemblies.
Heavy CNC Structural Mounting Bracket & Flange
Laser-cut and CNC-formed heavy duty equipment bracket with multi-axis machined locating pins for structural machinery.
5-Axis Monolithic Aerospace Impeller & Blisk
Integral single-piece blisk milled from a solid titanium billet, eliminating blade roots and maximizing gas flow aerodynamics.
Heavy Agricultural Drive Spindle & Hub Assembly
Extreme shock-resistant drive shaft and hub assembly engineered for large combine harvesters and high-horsepower tractors.
Custom OEM Machined Casting & Forging Enclosure
Turnkey CNC finish-machined heavy machinery housing with integrated bearing pockets, o-ring grooves, and pressure oil galleries.
Self-Lubricating Bronze & Maraging Steel Bushings
Maintenance-free self-lubricating wear sleeves with solid graphite plugs engineered for high-load, low-speed pivot joints.
20,000 PSI Deepwater HPHT Manifold Block
Forged solid block deep-sea distribution manifold with internal high-pressure fluid galleries for 3,000m subsea wells.
EUV Lithography 0.1nm Vacuum Process Chamber
Ultra-high vacuum process chamber with mirror-electropolished interior (Ra 0.05 μm) and internal cooling water jackets.
High-Pressure Blind & Weld-Neck Forged Flange
Heavy ASME Class 2500 forged weld-neck flange with serrated gasket finish for critical pipeline and nuclear power joints.
INDUSTRIES WE SERVE
Precision components and heavy assemblies engineered to meet rigorous OEM quality standards across critical global sectors.
Automotive & High-Performance EV
High-torque traction rotor shafts, suspension knuckles, and lightweight structural castings for OEM and EV platforms.
Energy, Oil & Power Generation
20,000 PSI subsea manifold blocks, forged weld-neck flanges, and supercritical nuclear power turbine blisks.
Construction & Heavy Mining
Hard-chromed hydraulic cylinder rods, heavy pin assemblies, and high-wear structural equipment brackets.
Agricultural Equipment
Shock-resistant combine harvester drive shafts, splined hubs, and heavy disc hub assemblies for farm machinery.
Heavy Engineering & Machinery
Heavy gearboxes, planetary gear sets, machine frames, and custom OEM turnkey cast enclosures.
Infrastructure & Rail Systems
High-strength structural brackets, railway bogie components, and high-integrity welded assemblies.
ADVANCED MANUFACTURING FACILITY
Over 120,000 sq. ft. of climate-controlled machine shops, automated robotic fabrication lines, and Class 10,000 metrology suites.
5-Axis Machining Bays
Climate-stabilized vaults at 20.0°C ± 0.1°C with linear direct drives and active thermal drift compensation.
12,000T Forging & Ring Mill
Isothermal closed-die hydraulic presses and radial-axial seamless ring rolling up to Ø 6.5 meters.
Robotic Welding & Assembly
Synchronized robotic TIG, laser-hybrid, and friction stir welding lines with automated laser seam tracking.
Class 10,000 Zeiss Metrology
Zeiss Xenos sub-micron tactile CMMs, GOM optical 3D scanners, and computerized tomography void testing.
COMPUTATIONAL SIMULATION &
EXOTIC ALLOY SPECTROSCOPY
Predicting stress concentrations, thermal distortion, and grain boundary evolution through advanced physics modeling before cutting a single millimeter of alloy.
FEA & Kinematic G-Code Simulation
Every CNC toolpath is validated inside machine-specific digital twin environments to eliminate chatter, optimize tool engagement angles, and prevent deflection under heavy cutting forces.
36-Element Optical Emission Spectrometry
Raw ingots are chemically verified against ASTM & AMS specifications before lot release. Trace amounts of harmful interstitial elements (H, O, N) are strictly quantified.
2,000 Bar Hot Isostatic Pressing (HIP)
Consolidating internal micro-porosity in additive and cast blanks through simultaneous high-temperature argon gas pressurization, achieving 99.98% theoretical density.
Exotic Alloy Performance Benchmarks
Inconel 718 (AMS 5663)
UNCOMPROMISING QUALITY CONTROL
Zero-defect manufacturing guaranteed through 3-stage closed-loop quality validation and sub-micron Zeiss metrology suites.
Incoming Material Verification
100% Optical Emission Spectrometry (OES) chemical verification and ultrasonic flaw detection on all raw billets.
In-Process CNC Probing
Renishaw automated optical workpiece and tool probes calibrate zero-offsets every 30 minutes during metal cutting.
Final CMM & NDT Inspection
Class 10,000 Zeiss tactile CMM and volumetric CT scanning generate 100% First Article Inspection Reports (FAIR).
GLOBAL QUALITY ACCREDITATIONS & CONFORMITY
6 STRATEGIC HUBS ACROSS
EUROPE, NORTH AMERICA & ASIA-PACIFIC
Positioned adjacent to major deepwater ports and international air freight hubs to guarantee rapid dispatch of mission-critical assemblies.
Zurich, Switzerland
High-temperature nickel superalloys, sub-micron metrology standards & executive engineering.
ENGINEERING CASE STUDIES:
MEASURABLE GAINS IN HIGH-STRESS PERFORMANCE
Quantifiable performance breakthroughs achieved for Tier-1 aerospace engine OEMs, deepwater energy operators, and sub-2nm semiconductor toolmakers.
Next-Generation Turbofan Stator Ring Consolidation
Previous 3-piece bolted stator ring assembly suffered from micro-fretting wear, requiring teardowns every 1,800 flight hours.
Redesigned as a single-piece monolithic Inconel 718 forging, machined on 5-axis portal centers with custom trochoidal toolpaths.
CLOSED-LOOP SUSTAINABILITY &
ZERO-LANDFILL HEAVY ENGINEERING
Pioneering industrial circularity through 94.8% aerospace titanium swarf reclamation, solar microgrid integration, and closed-circuit coolant recycling.
Alloy Swarf Reclamation
All titanium, nickel, and maraging steel chips from 5-axis milling are briquetted, vacuum-degreased, and remelted via Vacuum Arc Remelting (VAR).
Coolant Distillation & Reuse
Closed-circuit vacuum evaporators purify synthetic machining emulsions, eliminating toxic industrial runoff and reducing virgin lubricant draw.
Rooftop Solar Microgrid
Over 220,000 m² of photovoltaic roofing power our climate-controlled vault cooling and electric induction annealing furnaces.
Scope 1 & 2 Roadmap
Transitioning high-temperature forging reheating furnaces to green hydrogen blends with comprehensive ISO 14001 environmental auditing.
Every customer invoice includes audited Scope 3 embodied carbon calculations per kilogram of delivered finished part.
REQUEST A TECHNICAL QUOTATION &
CAD BLUEPRINT FEASIBILITY REVIEW
Submit your part parameters, GD&T requirements, and CAD models (.STEP, .IGES, .SLDPRT, .DXF). Our Zurich & Stuttgart engineering teams return certified DFM feedback within 24 hours.